As I stated in previous posts I didn't start brewing all grain until I had a good handle on brewing extract batches, but this is the way I brew now and will continue to brew. The the name implies brewing all grain means that you are brewing with just the grains, no malt extract. This process is a little bit more involved and it requires more equipment, but once the process is understood it isn't that much harder.

These are the grains that I used to brew my most recent beer a peanut butter oatmeal stout. As you notice there is one big back and many other smaller bags. The one large bag is basically taking the place of the malt extract, and is called brewers malt or base malt. Every all grain beer will have a base malt. There are many different base malts what are suited for different styles and different situations, thus giving you more control over the finished beer. The smaller bags are specialty grains. These are the same specialty grains that are used in extract brewing. They will provide the color and flavor of the finished beer. As you can see most of these are dark because this beer is going to be a stout.

This is a picture of my brew stand. As you can see it is a 3 tiered system that uses gravity to transfer the liquid from kettle to kettle. There is usually a 3rd kettle on the top tier, but it was leaking the day of the brew, so I had to use only 2 kettles. I will explain the process as if there were 3 kettles. In the top kettle or the hot liquor tank water is heated to a hot enough temperature so it compensates for temperature loss when it is
transferred into the 2
nd kettle. I found this temperature to be roughly 180 degrees.

While the water is being heated the grains are added into the 2
nd kettle, better known as the mash tun. I don't have a picture of this but there is a round perforated plate of stainless steel under all of those grains. This is called a false bottom. Its purpose is to keep the grains high enough so that the liquid can be drawn off the bottom without bringing the grains with it.

Since this was a peanut butter oatmeal stout I had to add peanut butter. This is a picture of one pound of natural peanut butter that had been
deoiled. I needed to use natural peanut butter because it contains to preservatives and the only ingredients are peanuts and peanut oil. The oil is where the problem comes in. As many of you know any kind of oil will take the head down on a beer. If there is any oil in this beer there will be no head. It really isn't that big of a deal except if I were ever to get this beer judged I would be docked points for head retention.

After the water is heated up to 180 degrees and the grains are added into the mash tun it is time to open the valve and let the water run from the hot liquor tank into the mash tun. When the 180 degree water combines with the cold grains and cold kettle the temperature will drop to roughly 150 degrees. This is the temperature I use for most beers, but not all of them. A lower temperature, say 146, will give you a more
fermentable beer with less body. A temperature of, say 154, will give you a less
fermentable beer with more body. It is all up to the brewer. I just use 150 because it is the best of both worlds. The amount of water to add is also a thing of discussion. Most people use a formula of 1-1.5/qt per pound of grain. I don't take the time to measure this out and go with a soupy oatmeal consistency which seems to work as well as measuring, for me. As you can see in the picture I use a wooden paddle to stir the liquid, at this point it is called "wort." You want to pay special attention to make sure to stir in all the dry spots.

As you can see this is my soupy oatmeal consistency. It has been sitting in the mash tun for an hour now. During this hour I have heated more water (170 degrees) in the hot liquor tank for the
sparge. We will get to this later. A hour is enough time for the conversion to take place. By conversion, I mean, the starches in the grain are being converted into sugar by enzymes in the grain. These enzymes are contained in the base malt and are activated by they water. If you brewed without any base malt the starches in the specialty grains wouldn't be fully converted into sugar. Without sugar there would be nothing to ferment into beer. After one hour it is time to raise the temperature to 160 degrees (to make the sugar more soluble) and
volvuf.
Vovuf is just a fancy term that means to drain out the first
runnings of the wort and return them to the top of the kettle. This is done to clear out the bottom of the false bottom since there are probably some grains that have gotten through. After a few times of doing this the wort will run clear and you will be ready to
sparge.

Here is a picture of the
sparge arm ready to go. You are probably wonder what a
sparge is. It is the process of rinsing the sugars from the grain. There are two types of
sparging, fly
sparging and batch
sparging. I will cover the difference in the two next week, but for this week I am going to talk about fly
sparging since this is the technique I use to rinse the grains of the sugar. After I have cleared the bottom of the false bottom I will
simultaneously drain water from the mash tun into the boil kettle as I add water from the hot liquor tank on top of the grains in the mash tun. So I am adding water at the same rate I am draining water. The grain bed will compact in size and act as a natural filter so no grains will get into the boil kettle. If you get grains in the boil kettle it will add off flavors to your final beer.

Here is the
sparge in action. If all three kettles were being utilized the bucket would be my third kettle.

This is the
sparge arm in action. The water flowing in causes the rod to spin adding water consistently over the grain bed. The rate at which you add water should match the rate at which you run the wort into the boil kettle. You should try to keep about an inch of water on top of the grain bed.

Here is a picture of the wort being drained. You will want to collect enough wort so that you take into consideration the amount that will get boiled off and hop
absorption. I usually collect 6.5-7 gallons for a 5.5 gallon batch.
Ummm, I can almost taste it now. Dark and
roasty!

Here I have collected my 6.5-7 gallons of wort and I am bring it to a boil. From here on out the process is about the same as brewing with extract. Once it is at a boil you will follow the hop schedule.

And were boiling! It is time to start adding the hops as called for in the recipe.

When referring to hops the minutes expressed are how long they are boiled. These are the 90 minute hops also called
bittering hops. This means that they are going to give the beer its bitterness. The hops that are added first are always the
bittering hops since they will be boiled the longest.

These are the 45 minute hops. These hops will impart bitterness and also a little aroma. I will get into aroma hops in the next addition of hops.

These are the 15 minute hops. These hops will impart very little bitterness because of their short boil time. What they will impart, though, is aroma. It will give the beer a very distinct smell. Different hops will give you different smells. You won't get this smell with many commercial produced beers because most of these beers use very little hops and the hops they do use are in an extract form. At this time I also add my chiller into the boil kettle to sanitize it. All my chiller is is a 50' coil of copper tubing in which i run cold water in the top and through heat transfer hot water comes out the bottom. It is important that you cool your wort down as fast as you can once the boil is over. You want to get your beer down to at least 75 degrees. 70 is even better. You don't want to put your yeast into boiling wort or your yeast will die and you don't want to put your yeast in too cold or you will have a longer lag period until fermentation begins. If you get your wort down to temperature fast you can get your yeast pitched faster which
limits the amount of time other bad organisms can start producing.

This is a picture of the chiller in action.

Here the wort is down to temperature and I have started draining it into a
fermenter. Remember to
volvuf to clear the wort of an hop debris before you start draining.

This is my wort ready for the yeast.

Here is my yeast starter on my homemade stir plate. I will get into yeast starters and homemade stir plates in later posts.

Here are my
fermenters. The beer I just brewed is on the right and there are two different beers in the middle and on the left. Notice the beer on the left. It is in glass because it is during the secondary fermentation phase where the beer clears before bottling.
I probably forgot to add some of the minor details, but that is all there is to brewing all grain beer. This is a long post, but the process can't be explained
thoroughly without a long post. The whole process will take up the better part of an afternoon, so take your time have fun, and most importantly have a
homebrew!